Ciject® Injection Equipment Ciject™ Zero

CIJECT™ Zero- RTM/VRTM Injection Machine

The lowest cost machine in the Ciject range with a simple and effective manual control system. The machine includes accurate electronic pressure control allowing it to be used for both RTM and vacuum processes. The ‘Zero Plus’ option allows additional control functions.

Features include:

  • Simple and reliable operator control
  • Purpose designed resin and 316 Stainless Steel catalyst pumps for high reliability and simple maintenance
  • Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems (see options list)
  • Injection pressure range –0.9 to 8.0 Bar Gauge
  • Manually adjustable injection speeds with digital pump count readout
  • Automatic mixing head
CIJECT™ Zero Machine Options
‘Zero-Plus’ Option

Option to enable additional control functions:

  • Pre-settable volume/pump counter with auto-stop
  • Flush alarm (provides timed audible warning after injection)
  • Service interval counter
  • Lockable settings
High-Flow Head Option
  • Injection mix-head designed to optimise material flow
  • Robust actuated ball-valve recirculation valves
High-Flow Hose Option

For use to maximise machine output. Particularly useful when using higher viscosity resins.

  • Large bore resin inlet and feed hoses with suitable filter
  • Standard configuration for connection to IBC (other configurations available on request)
Drum Trolley
  • Stainless steel resin drum platform optimised for easy loading of standard resin barrels
  • Spares Kit
  • Spares kit containing all necessary service replacement seals etc for pumps and injection head
  • Automatic Injection Valve
  • Allows clean and efficient connection between the injection machine and the mould. Can include all necessary hoses, control valve and quick-couple connections (see separate data sheet)
  • IBC Connection Kit
  • Parts kit to connect Ciject Injection machine to IBC resin container
  • Includes male/female Camlock connector, in-line Y filter and connections to fit standard 1” resin feed hose
  • IBC Heater
  • 240 volt flexible heated jacket with quick release buckles to heat 1000L Intermediate Bulk Container.
  • 1000mm x 4400mm (3900mm Heated Length)
  • Switchable upper and lower heat zones (1000 watt each zone)
  • Performance: 15 - 80°C in 56 hours (with water and using insulated lid)
  • Note: Machine is rated for maximum material temperature of 80°C
  • Barrel Heater
  • 240 volt flexible jacket to heat 200 litres barrel to a maximum of 80°C.
  • Silicone insulated heating element with PU covered Polyamide cover.
  • IP 40 Protection and 5 metre connection cable.
  • Note: Machine is rated for maximum material temperature of 80°C
  • Conversion Kits

    To convert a machine originally configured for use with one resin system to work with another

  • All parts necessary to convert for use with an alternative resin system (available to convert to polyester, epoxy or phenolic)
  • Includes appropriate catalyst/hardener pump
  • Includes alternative resin pump if necessary
  • Includes all necessary instructions pipe-work and connectors
  • Material Holding and degassing tanks

    A range of material holding/ degassing tanks that can be used with Ciject injection equipment
    (See separate data sheet)

    The range includes:

  • Resin holding tanks
  • Hardener holding tanks
  • Optional vacuum rated degassing tanks
  • Heating options
  • Stirrer options
  • How to specify / order

    Machine Item/Option NotesPart/option Number
    Ciject Zero Injection Machine
    Polyester version 0.5% - 4.0% ratio rangeXE-0000-01
    Epoxy version 2:1 100:12.5 - 100:50 ratio range XE-0000-02
    Epoxy version 1:1100:25– 100:100 ratio rangeXE-0000-03
    Phenolic Version1% - 8% ratio range XE-0000-04
    ‘Zero Plus’ Option (suitable for all versions)05
    High-flow Head option06
    High-flow Hose option IBC Type 07
    Drum Trolley08
    Ciject Zero Spares KitsPolyester option 0.5% - 4.0% ratio range XE-0000-SK-01
    Epoxy option 100:12.5 - 100:50 ratio rangeXE-0000-SK-02
    Epoxy option 100:25– 100:100 ratio rangeXE-0000-SK-03
    Phenolic option 1%-8% ratio range XE-0000-SK-04
    OptionsHigh Flow Injection Head spares kit option06
    Ciject Zero Options
    Automatic Injection Valve See Injection Valve data sheet for full list of configuration options and part numbers
    IBC Connection Kit Resin feed XA-1094
    IBC Heater OptionEpoxy Hardener feedXA-1094-01
    Barrel HeaterXA-1097
    Conversion KitsKits available to convert machines to process alternative resin types–
    specification and prices on request.
    Options Conversion Kit—Polyester to Epoxy 100:50 XE-0000-CK-01
    Conversion Kit—Epoxy 100:50 to Polyester XE-0000-CK-02
    Conversion Kit—Polyester to Phenolic XE-0000-CK-03

    To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen.

    e.g. XE-0000-01-05 & XE-0000-SK-01 specifies a Ciject Zero Polyester version with Zero-Plus option and the appropriate spares kit.