Ciject® Injection Equipment Ciject® Zero

CIJECT® Zero- RTM/VRTM Injection Machine

The entry level machine in the Ciject range with a simple and effective manual control system. The Ciject Zero includes accurate electronic pressure control allowing it to be used for both RTM and vacuum processes.

Features include:

  • Simple and reliable operator control
  • Purpose designed resin and 316 stainless steel Catalyst/Hardener Piston Pump for high reliability and simple maintenance
  • Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems (see options list)
  • Injection pressure range –0.9 to 8.0 Bar (G)
  • Manually adjustable injection speeds with digital pump count readout
  • Fixed automatic Mix-Head
  • Pre-settable volume/pump counter with auto-stop
  • Flush alarm which provides timed audible warning after injection
  • Service interval alarm
  • Lockable settings
CIJECT® Zero Machine Options
High-Flow Head Option
  • Injection mix-head designed to optimise material flow
  • Robust actuated ball-valve recirculation valves
High-Flow Hose Option

For use to maximise machine output. Particularly useful when using higher viscosity resins.

  • Large bore resin inlet and feed hoses with suitable filter
  • Standard configuration for connection to IBC (other configurations available on request)
Drum Trolley
  • Stainless steel resin drum platform optimised for easy loading of standard resin barrels
  • Spares Kit
  • Spares kit containing all necessary service replacement seals etc for pumps and injection head
  • Automatic Injection Valve
  • Allows clean and efficient connection between the injection machine and the mould. Can include all necessary hoses, control valve and quick-couple connections (see separate data sheet)
  • IBC Connection Kit
  • Parts kit to connect Ciject Injection machine to IBC resin container
  • Includes male/female Camlock connector, in-line Y filter and connections to fit standard 1” resin feed hose
  • IBC Heater
  • 240 volt flexible heated jacket with quick release buckles to heat 1000L Intermediate Bulk Container.
  • 1000mm x 4400mm (3900mm Heated Length)
  • Switchable upper and lower heat zones (1000 watt each zone)
  • Performance: 15 - 80°C in 56 hours (with water and using insulated lid)
  • Note: Machine is rated for maximum material temperature of 80°C
  • Barrel Heater
  • 240 volt flexible jacket to heat 200 litres barrel to a maximum of 80°C.
  • Silicone insulated heating element with PU covered Polyamide cover.
  • IP 40 Protection and 5 metre connection cable.
  • Note: Machine is rated for maximum material temperature of 80°C
  • Conversion Kits

    To convert a machine originally configured for use with one resin system to work with another

  • All parts necessary to convert for use with an alternative resin system (available to convert to polyester, epoxy or phenolic)
  • Includes appropriate catalyst/hardener pump
  • Includes alternative resin pump if necessary
  • Includes all necessary instructions pipe-work and connectors
  • Material Holding and degassing tanks

    A range of material holding/ degassing tanks that can be used with Ciject injection equipment
    (See separate data sheet)

    The range includes:

  • Resin holding tanks
  • Hardener holding tanks
  • Optional vacuum rated degassing tanks
  • Heating options
  • Stirrer options
  • How to specify / order

    Machine Item/Option NotesPart/option Number
    Ciject Zero Injection Machine
    Polyester version 0.5% - 4.0% ratio rangeXE-0000-01
    Epoxy version 2:1 100:12.5 - 100:50 ratio range XE-0000-02
    Epoxy version 1:1100:25– 100:100 ratio rangeXE-0000-03
    Phenolic Version1% - 8% ratio range XE-0000-04
    OPTIONS
    High-flow Head option06
    High-flow Hose option IBC Type 07
    Drum Trolley08
    Ciject Zero Spares KitsPolyester option 0.5% - 4.0% ratio range XE-0000-SK-01
    Epoxy option 100:12.5 - 100:50 ratio rangeXE-0000-SK-02
    Epoxy option 100:25– 100:100 ratio rangeXE-0000-SK-03
    Phenolic option 1%-8% ratio range XE-0000-SK-04
    High Flow Injection Head spares kit optionXE-0000-SK-06
    Automatic Injection Valve See Injection Valve data sheet for full list of configuration options and part numbers
    IBC Connection Kit Resin feed XA-1094
    IBC Connection KitEpoxy Hardener feedXA-1094-01
    Barrel HeaterXA-1097
    Conversion KitsKits available to convert machines to process alternative resin types–
    specification and prices on request.
    Options Conversion Kit—Polyester to Epoxy 100:50 XE-0000-CK-01
    Conversion Kit—Epoxy 100:50 to Polyester XE-0000-CK-02
    Conversion Kit—Polyester to Phenolic XE-0000-CK-03

    To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen.

    e.g. XE-0000-01 & XE-0000-SK-01 specifies a Ciject Zero Polyester version with the appropriate spares kit.