www.composite-integration.co.uk
info@composite-integration.co.uk
Tel +44 (0)1752 849998
Fax +44 (0)1752 846414
Composite Integration Ltd, Unit 1F, Long Acre, Saltash Parkway Industrial Estate, Saltash, Cornwall, PL12 6LZ

CIJECT™ Two- RTM/VRTM Injection Machine
The most sophisticated machine in the range, the Ciject Two is based around a powerful modular touch-screen PLC enabling the addition of a wide range of options and control functions.
The Ciject Two features an unrivalled level of control with simplicity of operation.
Features include:
- Fully enclosed cabinet with full operator control
- Mixed output from 0.1Kg up to 10Kg per min (dependant on resin viscosity)
- Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems (see options list)
- Full PID Electronic Pressure Control from –1 bar to 10 bar
- In-mould pressure sensors (IMPS) can be connected to the machine to enable pressure control based on internal mould pressures
- Fully automatic open/close mixing head
- Low volume/high velocity mixing head flush system to ensure simple and quick cleaning with minimum solvent use
- 20 Litre non-pressurised solvent tank
- Storage area for original catalyst/hardener container
- Unique catalyst/hardener monitoring system
- Catalyst system includes return isolation valve to provide additional security
- Adjustable umbilical support boom
- Stainless steel resin drum platform optimised for easy loading of standard resin barrels
- In-line resin and catalyst filters to allow cleaning without removing loading hose from material
- Purpose designed resin and 316 Stainless Steel catalyst/hardener pumps for high reliability and simple maintenance. Modular for easy removal
- Seals designed and tested for service life in excess of 250,000 Kg of resin.
Control System:
- 110-240V Industrial Omron Microelectronic Modular PLC.
- 7” Colour HMI touch screen 480x320 resolution with adjustable brightness/contrast.
- Compact Flash (Type II) slot for data logging in CSV format
- Intelligent machine program - prevents operator error (e.g. flushing while injecting)
- 30 Recipes for operator programmes (Unless RFID option 2 specified which has unlimited recipe capacity)
- Password protection for configuration and programming screens
- Programmes enable input of injection volume, injection pressure, start and end catalyst/hardener percentages
- Machine Operation Log Screen records machine actions
- Average flow rates displayed during injection
- Automatic recirculation feature with user programmable timers
- Automated flush sequence
- Adjustable flush alarm to warn operator if flush has not been carried out
- Adjustable machine stall warning/alarm
CIJECT™ Two Machine Options
Solvent Level Sensor
Catalyst Level Sensor (Polyester/Vinylester version only)
Catalyst/Hardener and Resin Flow Measurement System
*sensors to be specified to suit required mix ratio and output range.
Motorised Catalyst/Hardener Ratio System (MCR)
Radio Frequency Identification (RFID)
Pre-Injection Vacuum Level Test Facility
In-line Resin Heater
High-Flow Head Option
High-Flow Hose Option
Fixed Catalyst Tank
IMPS Input Module - 4 Inputs
Note: IMPS sensors to be specified and ordered separately
Thermocouple Input Module - 6 Inputs
Thermocouple sensors not included with this option. Please contact Composite Integration Ltd for more details.
Data Recording
Conversion Kits
Spares Kit
Automatic Injection Valve
IBC Connection Kit
IBC Heater
Barrel Heater
Material Holding and degassing tanks
A range of material holding/ degassing tanks that can be used with Ciject injection equipment
(See separate data sheet)
The range includes:
How to specify / order
Machine Item/Option | Notes | Part/option Number |
---|---|---|
Ciject Two Injection Machine | ||
Polyester version | 0.5% - 3.5% ratio range | XE-2000-01 |
Epoxy version 2:1 | 100:12.5 - 100:50 ratio range | XE-2000-02 |
Epoxy version 1:1 | 100:25– 100:100 ratio range | XE-2000-03 |
Phenolic Version | 1% - 8% ratio range | XE-2000-04 |
OPTIONS | ||
Solvent Level Sensor | 05 | |
Catalyst Level Sensor | Polyester/vinylester version | 06 |
Resin and Catalyst flow meters | Polyester/Vinylester version | 09 |
Resin and Hardener flow meters | Epoxy Version | 10 |
Motorised Catalyst System (MCR) | 11 |
|
RFID | 12 |
|
Pre-Injection Vacuum Test | 13 |
|
Inline PID Resin Heater | 14 | |
Inline PID Hardener Heater | Epoxy version | 15 |
High-flow Head option | 17 | |
High-flow Hose option | IBC Type | 18 |
Fixed Catalyst Tank | Polyester/Vinylester Version | 19 |
IMPS input module - 4 input | 20 | |
Thermocouple monitoring module - 6 input | 21 | |
Data Recording | 23 | |
Fixed Catalyst Tank | Phenolic Version | 24 |
Conversion Kits | Kits available to convert machines to process alternative resin types– specification and prices on request. | |
Options | Conversion Kit—Polyester to Epoxy 100:50 | XE-2000-CK-01 |
Conversion Kit—Epoxy 100:50 to Polyester | XE-2000-CK-02 | |
Conversion Kit—Polyester to Phenolic | XE-2000-CK-03 | |
Conversion Kit– Phenolic to Polyester | XE-2000-CK-04 |
|
Conversion Kit– Epoxy 100:100 to Polyester | XE-2000-CK-05 |
|
Conversion Kit– Epoxy 100:50 to Epoxy 100:100 | XE-2000-CK-06 |
|
Conversion Kit– Epoxy 100:100 to 100:50 | XE-2000-CK-07 |
|
Ciject Two Spares Kits | Polyester option 0.5% - 3.5% ratio range | XE-2000-SK-01 |
Epoxy option 100:12.5 - 100:50 ratio range | XE-2000-SK-02 | |
Epoxy option 100:25– 100:100 ratio range | XE-2000-SK-03 | |
Phenolic option 1%-8% ratio range | XE-22000-SK-04 | |
Automatic Injection Valve | See Injection Valve data sheet for full list of configuration options and part numbers | |
IBC Connection Kit | Resin feed | XA-1094 |
IBC Heater Option | Epoxy Hardener feed | XA-1094-01 |
Barrel Heater | XA-1097 | |
Material holding/degassing Tanks | See Tank data sheet for full list of configuration options and part numbers |
To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen.
e.g. XE-2000-01-06-11 & XE-2000-SK-01 specifies a Ciject Two Polyester with Catalyst Level Sensor option and MCR plus the appropriate spares kit.