
www.composite-integration.co.uk
info@composite-integration.co.uk
Tel +44 (0)1752 849998
Fax +44 (0)1752 846414
Composite Integration Ltd
1F Long Acre, Saltash, PL12 6LZ

RTM/VRTM Injection Machine
The Ciject Two is a high-performance resin mixing and injection machine developed for two or three component resin systems.
Suitable for RTM, VRTM and Direct Infusion™️ the Ciject Two is an extremely versatile machine that combines an unrivalled level of control with simplicity and ease of use.


Standard features include: | |
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Mixed output capacity | 0.1 kg up to 10 kg per minute (viscosity dependent) |
Mix ratio adjustment | Suitable for polyester/vinylester, phenolic, epoxy, thermoplastics (two & three component) |
Enclosed cabinet | Secure and protected environment |
Integrated flush system | Low volume gravity fed flush cycle for efficient quick cleaning |
Onboard solvent tank | Compact and safe material storage |
Solvent level sensor | Ensure sufficient solvent prior to injection |
Injection pressure control | -1 to 9 bar suitable for Infusion, VRTM and RTM |
Hardener material storage | Compact and safe material storage |
Resin & Hardener filters | Inline removable filters |
Purpose designed pumps | Stainless steel hardener pumps for high reliability and simple maintenance |
Long life seals | Seals designed and tested for service life in excess of 250,000 kg |
Control System
Control System | |
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Touch screen | Clear and simple touch screen user interface |
Intelligent control | Prompting operator input |
Injection recipe | Programmable injection recipe/profile |
Security | Programmable security access |
Vacuum test | Pre-injection vacuum integrity check |
Pressure sensor | Inputs for 2 x In-Mould Pressure Sensors (IMPS) for enhanced control and data collection. |
Ratio distance sensor | Visual on screen display of ratio setting |
Wireless display/connectivity | Remote connection for mobile control and data logging |
Flush | Programmable flush sequence and flush alarm |
Ciject® Two Machine Options
Flow Meters – Available for Epoxy and Polyester
- A sophisticated flow sensing system
- Displays live mix ratio alarms if outside of programmed tolerance
- Ratio is data logged throughout the injection and saved in the injection report - allows for later validation for quality control
High-Flow Mix-Head and Hoses
- Maximizes machine output - particularly useful when using higher viscosity resins
- Large bore resin inlet and feed hoses with suitable filter
- Pneumatically actuated recirculation ball valves
Fixed Catalyst Tank
- 10 litre catalyst tank rigidly mounted to the rear of the machine cabinet
- Includes a replaceable inline filter
- Provides a gravity feed to the catalyst pump
Motorised Catalyst/Hardener System
(MCR)
- Automatic motorized control of the catalyst ratio
- Ability to set the ratio for an epoxy system on-screen without needing to mechanically adjust the system
- Ratio is controlled by a motor that is constantly measured and checked by an absolute linear position sensor
- Progressive catalyst injections for large components; starts the injection at one ratio for a slower cure and increases the ratio over the course of an injection to achieve a faster cure
RFID Scanner & Tags
- Programmable tags to define injection recipe and parameters
- The tags are attached to the mould and the operator scans the tag which identifies the relevant parameter
- Removes the requirement for an operator to manually select the correct recipe
Note: includes 25 RFID tags.
Inline PID Resin & Hardener Heaters
- Stainless steel inline heater with 2.7 kW thermostatically controlled cartridge type elements
- PID temperature control with over temperature alarm - adjustable from ambient temperature up to 60°C
- Solid state relay switching for reliable long term operation
Note: the machine is rated for maximum material temperature of 80°C when resin is being externally heated.
IMPS Input Module - 4 Input
- 4 x additional inputs for In-Mould Pressure Sensors (IMPS) can be used to monitor the injection or for controlling larger infusions
- Readings are displayed within the control screen
Note: IMPS to be specified and ordered separately.
Thermocouple Monitoring Module - 4 Input
- Inputs for 4 x K-type thermocouples
- Readings are displayed within the control screen
Drum Trolley
- Stainless steel drum trolley
- Suitable for a 200 litre material drum
How to Specify/Order
To specify a configuration for this equipment, please contact our team below to discuss the machine requirements and specifications.