Ciject® Injection Equipment Ciject® One

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Ciject® One - RTM/VRTM Injection Machine

A sophisticated machine with programmable functions and an extensive level of control options.

The Ciject One features an unrivalled level of control with simplicity of operation.

Features include:

  • Purpose designed resin and 316 stainless steel catalyst/hardener piston pumps for high reliability and simple maintenance
  • Advanced seal technology which prevents leaks without the need for lubrication
  • Unique pivoted pump mounting that allows easy access to entire pump assembly for easy maintenance
  • Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems
  • Fully enclosed cabinet with full operator control
  • 110 - 240V industrial micro-electric PLC control with colour touch-screen operator display
  • Injection pressure range -1 to 9 Bar (G)
  • Programmable injection quantities and speeds
  • 20 pre-settable programs
  • Automatic mix-head mounted on adjustable boom
  • Unique catalyst/hardener monitoring system
  • Catalyst system that includes return isolation valve to provide additional security
  • Alarm monitored injection ‘pause’ control which enables operator to safely stop/start during the injection process
  • Alarm monitored ‘gel timer’ which indicates when flushing is required
  • Low volume, non-pressurized mix-head flush system to ensure simple and quick cleaning
  • Storage area for hardener and solvent
  • Stainless steel resin drum platform optimized for easy loading of standard resin barrels
  • Inline resin filter allowing cleaning without removing the loading hose from material
  • Catalyst filtration which also allows cleaning
  • Training and technical assistance available on request
Ciject® One Machine Options
Solvent Level Sensor
  • Non-intrusive solvent level sensor that detects if level is insufficient for operation
  • Prevents start-up and warns operator if level is low
    • Pre-Injection Vacuum Level Test Facility
  • In-mould pressure monitoring via sequenced injection valve operation
  • Automatically measures mould vacuum level and provides pass/fail feedback prior to injection
    • Inline Resin Heater
  • Stainless steel inline fluid heater with 2KW thermostatically controlled cartridge type elements
  • Solid state relay switching for reliable operation
  • Connection to injection machine ‘pump run’ signal to prevent overheating
  • PID temperature control with over-temperature alarm, adjustable from ambient temperature to 60°C
  • Dual display output showing actual and pre-set temperature
  • Note: Machine is rated for maximum material temperature of 80°C
    • High-Flow Mix-Head Option
  • High-flow mix-head designed to optimise material flow
  • Robust, pneumatically actuated recirculation valve
    • High-Flow Hose Option
  • For use to maximise machine output which is particularly useful when using higher viscosity resins
  • Large bore resin inlet and feed hoses with suitable filter
  • Standard configuration for connection to IBC (other configurations available on request)
    • Fixed Catalyst Tank
  • Rigidly mounted 10 L catalyst tank positioned on the rear of the machine cabinet
  • Includes replaceable inline filter
  • Provides gravity feed to catalyst pump
  • Available with polyester (OPTION-13) or phenolic (OPTION-14) versions
    • IBC Connection Kit
  • Parts kit to connect a Ciject injection machine to an IBC resin container
  • Includes male/female camlock connector, inline Y filter and connections to fit standard 1” resin feed hose
    • IBC Heater
  • 240V flexible heated jacket with quick release buckles to heat 1000 L IBC
  • 1000 mm x 4400 mm or heated length 3900 mm
  • Switchable upper and lower heat zones, 1000 watt each zone
  • Performance: Water temperature with insulation lid 15 - 80°C in 56 hours
  • Note: Machine is rated for maximum material temperature of 80°C
    • Barrel Heater
  • 240V flexible jacket to heat 200 L barrel to a maximum of 80°C
  • Silicone insulated heating element with PU covered polyamide cover
  • IP40 protection and 5 metre connection cable
  • Note: Machine is rated for maximum material temperature of 80°C
    • Material Holding and Degassing Tanks

    A range of material holding/degassing tanks that can be used with Ciject Injection equipment

    The range includes:

  • Resin holding tanks
  • Hardener holding tanks
  • Optional vacuum rated degassing tanks
  • Heating options
  • Stirrer options
    • Spares Kits
  • Spares kits containing all necessary service replacement parts for pumps and mix-head
    • Conversion Kits
  • To convert a machine originally configured for use with one resin system to work with another
  • All parts necessary to convert for use with an alternative resin system (available to convert to polyester, epoxy or phenolic)
  • Includes appropriate catalyst/hardener pump
  • Includes alternative resin pump if necessary
  • Includes all necessary instructions pipe-work and connectors
    • How to Specify/Order

    Machine Item/Option NotesPart/Option Number
    Ciject One Injection Machine
    Polyester Version 0.5% - 4.0% ratio rangeXE-1000-01
    Epoxy Version 2:1 100:12.5 - 100:50 ratio range XE-1000-02
    Epoxy Version 1:1100:25 - 100:100 ratio rangeXE-1000-03
    Phenolic Version1% - 8% ratio range XE-1000-04
    Options
    Solvent Level Sensor 05
    Pre-Injection Vacuum Test
    		08
    Inline PID Resin Heater
    		09
    High-Flow Mix-Head option11
    High-Flow Hose option IBC type 12
    Fixed Catalyst Tank
    		Polyester/Vinylester version13
    Fixed Catalyst TankPhenolic version14
    Ciject One Spares KitsPolyester option 0.5% - 4.0% ratio range XE-1000-SK-01
    Epoxy option 100:12.5 - 100:50 ratio rangeXE-1000-SK-02
    Epoxy option 100:25 - 100:100 ratio rangeXE-1000-SK-03
    Phenolic option 1% - 8% ratio range XE-1000-SK-04
    High-Flow Mix-Head optionXE-1000-SK-06
    IBC Connection Kit Resin feed XA-1094
    IBC Connection KitEpoxy hardener feedXA-1094-01
    IBC Heater OptionXA-1096
    Barrel HeaterXA-1097
    Conversion KitsKits available to convert machines to process alternative resin types
    Options Polyester to Epoxy 100:50 XE-1000-CK-01
    Epoxy 100:50 to Polyester XE-1000-CK-02
    Polyester to Phenolic XE-1000-CK-03
    Phenolic to Polyester
    		XE-1000-CK-04
    Epoxy 100:100 to Polyester
    		XE-1000-CK-05
    Epoxy 100:50 to Epoxy 100:100
    		XE-1000-CK-06
    Epoxy 100:100 to Epoxy 100:50
    		XE-1000-CK-07
    Material Holding/Degassing Tanks
    		A range of material processing tanks are available - please refer to 'Material Holding and Degassing Tanks' product page for a full list of configuration options and part numbers

    To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen.

    e.g. XE-1000-01-08-13 specifies a Ciject One Polyester version with pre-injection vacuum test option and fixed catalyst tank

    Browse the whole Ciject® Injection Equipment series

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    Material Holding and Degassing tanks