
www.composite-integration.co.uk
info@composite-integration.co.uk
Tel +44 (0)1752 849998
Fax +44 (0)1752 846414
Composite Integration Ltd
1F Long Acre, Saltash, PL12 6LZ

Ciject® One - RTM/VRTM Injection Machine
A sophisticated machine with programmable functions and an extensive level of control options.
The Ciject One features an unrivalled level of control with simplicity of operation.
Features include:
- Purpose designed resin and 316 stainless steel catalyst/hardener piston pumps for high reliability and simple maintenance
- Advanced seal technology which prevents leaks without the need for lubrication
- Unique pivoted pump mounting that allows easy access to entire pump assembly for easy maintenance
- Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems
- Fully enclosed cabinet with full operator control
- 110 - 240V industrial micro-electric PLC control with colour touch-screen operator display
- Injection pressure range -1 to 9 Bar (G)
- Programmable injection quantities and speeds
- 20 pre-settable programs
- Automatic mix-head mounted on adjustable boom
- Unique catalyst/hardener monitoring system
- Catalyst system that includes return isolation valve to provide additional security
- Alarm monitored injection ‘pause’ control which enables operator to safely stop/start during the injection process
- Alarm monitored ‘gel timer’ which indicates when flushing is required
- Low volume, non-pressurized mix-head flush system to ensure simple and quick cleaning
- Storage area for hardener and solvent
- Stainless steel resin drum platform optimized for easy loading of standard resin barrels
- Inline resin filter allowing cleaning without removing the loading hose from material
- Catalyst filtration which also allows cleaning
- Training and technical assistance available on request
Ciject® One Machine Options
Solvent Level Sensor
Pre-Injection Vacuum Level Test Facility
Inline Resin Heater
High-Flow Mix-Head Option
High-Flow Hose Option
Fixed Catalyst Tank
IBC Connection Kit
IBC Heater
Barrel Heater
Material Holding and Degassing Tanks
A range of material holding/degassing tanks that can be used with Ciject Injection equipment
The range includes:
Spares Kits
Conversion Kits
How to Specify/Order
Machine Item/Option | Notes | Part/Option Number |
---|---|---|
Ciject One Injection Machine | ||
Polyester Version | 0.5% - 4.0% ratio range | XE-1000-01 |
Epoxy Version 2:1 | 100:12.5 - 100:50 ratio range | XE-1000-02 |
Epoxy Version 1:1 | 100:25 - 100:100 ratio range | XE-1000-03 |
Phenolic Version | 1% - 8% ratio range | XE-1000-04 |
Options | ||
Solvent Level Sensor | 05 | |
Pre-Injection Vacuum Test | 08 |
|
Inline PID Resin Heater | 09 | |
High-Flow Mix-Head option | 11 | |
High-Flow Hose option | IBC type | 12 |
Fixed Catalyst Tank | Polyester/Vinylester version | 13 |
Fixed Catalyst Tank | Phenolic version | 14 |
Ciject One Spares Kits | Polyester option 0.5% - 4.0% ratio range (PRE Sept 2021) | XE-1000-SK-01 |
Epoxy option 100:12.5 - 100:50 ratio range | XE-1000-SK-02 | |
Epoxy option 100:25 - 100:100 ratio range | XE-1000-SK-03 | |
Phenolic option 1% - 8% ratio range | XE-1000-SK-04 | |
High-Flow Mix-Head option | XE-1000-SK-06 | |
High-Flow Hose option | XE-1000-SK-07 | |
Polyester option 0.5% - 4.0% ratio range (POST Sept 2021) | XE-1000-SK-08 | |
Fixed Catalyst Tank (Polyester) option | 09 | |
Fixed Catalyst Tank (Phenolic) option | 10 | |
IBC Connection Kit | Resin feed | XA-1094 |
IBC Connection Kit | Epoxy hardener feed | XA-1094-01 |
IBC Heater Option | XA-1096 | |
Barrel Heater | XA-1097 | |
Conversion Kits | Kits available to convert machines to process alternative resin types | |
Options | Polyester to Epoxy 100:50 | XE-1000-CK-01 |
Epoxy 100:50 to Polyester | XE-1000-CK-02 | |
Polyester to Phenolic | XE-1000-CK-03 | |
Phenolic to Polyester | XE-1000-CK-04 |
|
Epoxy 100:100 to Polyester | XE-1000-CK-05 |
|
Epoxy 100:50 to Epoxy 100:100 | XE-1000-CK-06 |
|
Epoxy 100:100 to Epoxy 100:50 | XE-1000-CK-07 |
|
Material Holding/Degassing Tanks | A range of material processing tanks are available - please refer to 'Material Holding and Degassing Tanks' product page for a full list of configuration options and part numbers |
To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen.
e.g. XE-1000-01-08-13 specifies a Ciject One Polyester version with pre-injection vacuum test option and fixed catalyst tank