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Wind Blade

Manufacturing For The Future

For Blades That Are Stronger, Lighter, & Sustainable

In the competitive world of wind blade manufacturing, the pressure to produce blades that are high in quality and meet rigorous standards of performance, durability, and efficiency is immense. Manufacturers have recognised that improving quality in production reduces costs in the field.

We have responded to these challenges with our trademarked Direct Infusion CIJECT® machinery.

Our advanced technologies significantly enhance blade quality, reducing rework costs, minimising material waste, and lowering production costs. This helps address both the environmental impact and the economic pressures of blade manufacturing.

Why Choose Direct Infusion For Wind Blade Manufacturing?

Dedicated to our mantra, “there’s always a better way,” we have spent over two decades perfecting our Direct Infusion technology. This method represents a leap forward in wind blade manufacturing, where precision engineering ensures uniform resin distribution—essential for achieving the highest structural integrity with minimal voids.

Our process guarantees that blades consistently meet rigorous standards, maintaining quality even as production rates increase. Our CIJECT® equipment further enhances the production process, optimising infusion for faster cycle times and higher throughput without compromising on quality. This makes Direct Infusion an ideal choice for manufacturers seeking to enhance efficiency and output in the renewable energy sector.

Key Benefits Of Direct Infusion For Wind Blade Manufacturing

Consistent High Quality

Direct Infusion with CIJECT® ensures every wind turbine blade meets strict standards through precise control over resin preparation, mixing, injection, distribution, and curing. This guarantees uniform quality and performance.

Cost Efficiency

These methods reduce material waste with precise infusion techniques, using only the necessary amount of resin. This lowers material costs and environmental impact. Additionally, reduced rework and scrap rates contribute to overall cost savings, making the manufacturing process more economical and sustainable.

Scalable, Flexible & Lightweight

These technologies are adaptable and customisable, handling various blade sizes and complexities. Easily scale production up or down and accommodate new designs quickly. Direct Infusion excels in producing lightweight and complex structures, ensuring robust, durable, and optimised wind turbine blades.

Quality at Speed

By integrating CIJECT® Advanced Automation solutions with Direct Infusion it is possible to achieve greater production output enabling manufacturers to meet high demand efficiently and effectively.

Why Choose CIJECT Machines For Wind Blade Manufacturing?

Advanced Automation and Precision Control

CIJECT® machines use in-mould pressure sensors (IMPS) for real-time monitoring and control of infusion pressure, flow rate, and volumetric compression. This automation ensures consistent quality and structural integrity, essential for demanding wind turbine applications.

Reliable Operation

Our CIJECT® machines are engineered to maintain consistent material handling, crucial for sustaining uninterrupted production quality.

Sustainable and Efficient Manufacturing

CIJECT® technology automates resin infusion, reduces material waste, and enhances sustainability by eliminating bulk resin mixing. It supports sustainable alternatives to epoxy resins, like reacted thermoplastics, offering environmental benefits without compromising quality or strength.

Lightweight Yet Durable Components

Achieve superior strength-to-weight ratios for high-performing wind turbines, thanks to precise control of material composition.

Adaptable and Scalable Solutions

Our CIJECT® machines can be customised to assorted sizes and complexities, ensuring seamless integration into your existing production lines.

User-Friendly Software

Intuitive interfaces and easy-to-use software eliminate complexities in machinery operation, making it accessible to all levels of technical expertise.

Comprehensive Data

We provide detailed commercial, performance, and legal documentation to inform and support your decision-making process, ensuring you

Explore The CIJECT® Range

CI Success With Wind Clients

Global Wind Blade Manufacturer

Wind Blade Turbine Manufacturer

More Than A Machine

Others may sell you the equipment, but we go further. From R&D and rapid prototyping to onsite installation and ongoing guidance throughout your project, we are with you and your team every step of the way.

Our Services

Our Track Record

Hear directly from our clients how CIJECT® has transformed their wind blade manufacturing  processes for success.

LM Wind Power
“The CI team have supported us in our trials to rationalise our composite manufacturing operations. We are impressed with their CIJECT machinery, efficient process engineering and integrated data solutions.”
Jupiter Bach
“The CI team experts have helped us to transform our complex production line, using sophisticated software, processes and machinery. We can configure just one machine to produce multiple parts with different recipes and setup requirements, at the flick of a switch”

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Blade Manufacture?

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