marine composites
Push the Boundaries in Your Boat Manufacture
Transition Seamlessly from Hand Lay-Up to Direct Infusion with CIJECT® Technology
In the dynamic world of boat manufacturing, evolving your marine composites production process is crucial for remaining competitive. At Composite Integration, we specialise in transitioning manufacturers from traditional hand lay-up and manual infusion to our cutting-edge Direct Infusion technology. This shift not only enhances efficiency and sustainability but also drives your operations towards greater profitability and quality.
Hand-Laying VS Direct Infusion
In traditional hand-laid marine composites manufacturing, a meter-mixing machine can be used to dispense mixed resin ‘on demand’ into a bucket. While this method is widely employed for custom or low-volume production, it presents several challenges and limitations:
- It's Labour Intensive
- Quality can vary significantly
- It's not suited to high production volumes
- Workers are exposed to chemical vapours
- It's limited to using only certain materials
- It presents higher levels of waste
In response to these limitations, we pioneered the Direct Infusion Process in the early 2000s. As the name suggests, Direct Infusion uses positive pressure to inject resin directly into the infusion process. This method is much more reliable, considerably safer, and enables you to consistently reproduce quality parts.
Our CIJECT® range of machines allows you to maintain complete control over the marine composites process. The addition of strategically positioned in-mould pressure sensors (IMPS) to monitor infusion pressure helps control flow rate and regulate volumetric compression, enabling completely automated precision control over the entire operation. While CIJECT® machines may be simple to use, they are capable of manufacturing the most complex parts.
Why Choose Direct Infusion for Boat Manufacturing
Transitioning to Direct Infusion is more than an upgrade—it’s a strategic enhancement of your manufacturing capabilities. Here’s why this change is essential:
Enhanced Efficiency
Streamline your production process with Direct Infusion. This method requires less manual labour, allowing you to increase output and meet customer demand more effectively.
Enhanced Quality
Direct Infusion provides consistent resin-to-fibre ratio, significantly reducing the risk of voids, ensuring uniform composite structure. This leads to stronger, more reliable boats that meet high-quality standards.
Cost Savings
With Direct Infusion you can reduce consumables and waste, using materials more efficiently. Direct Infusion minimises excess resin use, helping you to cut down on costs associated with material wastage.
Increased Safety
By limiting exposure to harmful chemicals, Direct Infusion creates a safer work environment. This not only protects your team but also reduces health-related absences and potential liabilities.
More Sustainable
Enhanced Aesthetics
Products finished with Direct Infusion often require less post-processing. This not only saves time but also enhances the final appearance of your boats, making them more appealing to consumers.
Comprehensive Data
The equipment records and delivers detailed in-process data to support engineering conformance. Informs and supports your decision-making process.
CI Success with Marine Clients
Sunseeker
British Yacht Manufacturer
Damen Shipyards Group
Our Approach:
Explorers, Engineers, Enablers
Explorers: Always a Better Way
We care about your success. Our team is constantly seeking better ways to enhance your manufacturing processes, from dedicated consultancy to proof of concept and feasibility studies.
Engineers: Engineered for You
With over 20 years of experience in the marine sector, we have cultivated a climate of inspiration and innovation. CIJECT® equipment is at the heart of this.
Simple to use, with unparalleled reliability, manufacturing the most complex parts.
Provides you with ultimate control over the entire composites process.
Chosen globally for manufacturing hulls for large, world-renowned luxury yachts.
Enablers: More Than a Machine
We offer more than just machinery. From on-site installation to ongoing support and training, we ensure you produce high-quality parts more efficiently and with reduced waste. Our cloud-based support network and continuous collaboration guarantee sustained growth and success.
What Our Customers Say
We’ve collaborated with leading global boat manufacturers such as Sunseeker and Princess Yachts, implementing our advanced technologies to help them achieve superior build quality and efficiency.
Damen Shipyards Group
Princess Yachts
Sunseeker
Ready To Upgrade Your
Manufacturing Process?
Wherever you are in your journey, we are ready to explore new territories with you.
Contact us today to learn more about our services and how we can help you achieve excellence in marine composites.