Process development

Optimise Your Operations

Unlock Your Composite Manufacturing Potential With Our Process Development Services

Our expert team is on hand to guide you through the complexities of integrating closed mould processes, such as RTM (Resin Transfer Moulding) or VRTM, into your composite manufacturing line.

We are committed to your success. Our goal is to help you streamline your composite manufacturing operations, enhance product quality, and maximise the efficiency of your production processes.

How We Work

Engagement Process: Our specialists will meet with you and your team to thoroughly understand your business objectives. This enables us to draft an initial action plan specifically tailored to your needs.

Solution Building: Once the plan is agreed upon, our team will begin developing a solution that is fully aligned with your business objectives. This process includes:

Product Design Optimisation

We review and tailor our designs to specifically address your challenges. We focus on optimal performance in closed mould processes.

Machine Selection

We recommend appropriate machines for your specific applications. Standard or custom builds along with suitable peripherals and accessories.

Tooling Design & Manufacture

We design and manufacture tooling for your exact requirements. Whether it's composite or metal tooling that is required, we have you covered.

Equipment Installation & Monitoring

Beyond our machines, we're on hand to ensure proper set-up and operation of injection and infusion equipment for flawless execution.

Process Control & Training

Comprehensive training programs to ensure your team is equipped to handle the demands of new processes with maximum efficiency.

Training Opportunities

Why Choose Composite Integration?

Shared Expertise:We share the expertise we’ve developed since pioneering the Direct Infusion process. This involves helping businesses transition from hand-laying to fully automated composite manufacturing and supporting customers in delivering some of the world’s most complex and groundbreaking projects.

Engineered with your Needs in Mind: Our approach begins with a detailed assessment of your current manufacturing processes. We then develop custom strategies to meet your specific needs.

Ground-breaking Composite Solutions: We introduce state-of-the-art technologies and innovative techniques specifically tailored for composite manufacturing.

Business Optimisation: We enhance and refine your operations to reduce waste, cut costs, and improve output quality.

What a Composite Integration Partnership Means For You

Increased Efficiency

Streamline production lines and reduce cycle times with our expert-designed process improvements.

Enhanced Quality

Achieve superior product quality with our advanced moulding techniques and material optimisations.

Scalability

Scale up smoothly as your business grows, with adaptable processes that can expand with your needs.

Cost Reduction

Minimise waste & operational costs by adopting more efficient processes and technologies.

Not Ready For Production But Want to Know What’s Possible?

Whether you’re brainstorming future projects or exploring cutting-edge possibilities, our research and development team enables you to realise the potential of our composite materials before they hit the market.

Explore Your Next Steps in Composite Manufacturing

Contact us today to find out how our state-of-the-art composite solutions can elevate your products. Join us in setting new standards in the industry.

Chat to the CI team today.