Ciject® Injection Equipment Ciject™ One

CIJECT™ One- RTM/VRTM Injection Machine

A sophisticated machine with programmable functions and an extensive level of control options.

The Ciject One features an unrivalled level of control with simplicity of operation.

Features include:

  • Purpose designed resin and 316 Stainless Steel catalyst pumps for high reliability and simple maintenance
  • Advanced seal technology prevents leaks without the need for lubrication
  • Unique pivoted pump mounting- allows easy access to entire pump assembly for maintenance.
  • Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems (see options list)
  • Fully enclosed cabinet with full operator control
  • 110-240V Industrial microelectronic PLC control with colour touch-screen operator display
  • Accurate PID Electronic Pressure Control from -1 bar to 10 bar
  • Programmable injection quantities and speeds
  • 20 pre-settable programs
  • Automatic mixing head mounted on adjustable boom
  • Alarm monitored injection ‘Pause’ control– enables operator to safely stop/start during the injection process
  • Alarm monitored ‘Gel Timer’– indicates when flushing is required
  • Low volume non pressurised mixing head flush system to ensure simple and quick cleaning
  • Storage area for hardener and solvent
  • Stainless steel resin drum platform optimised for easy loading of standard resin barrels
  • In-line resin and catalyst filters to allow cleaning without removing loading hose from material
  • Training and technical assistance available on request
CIJECT™ One Machine Options
Solvent Level Sensor
  • Non Intrusive Solvent Level Sensor. Detects if level is insufficient for operation. Prevents start-up and warns operator if level is low.
  • Catalyst/Hardener Monitoring System
  • Unique system to monitor catalyst/hardener flow.
  • Alarms to warn of catalyst/hardener over/under pressure with user adjustable setting to warn of irregular flow during recirculation or injection.
  • Pre-Injection Vacuum level test facility
  • In-mould pressure monitoring via sequenced injection valve operation. Automatically measures mould vacuum level and provide Pass/Fail feed-back prior to injection.
  • In-line Resin Heater
  • Stainless steel in-line fluid heater with 2KW thermostatically controlled cartridge type elements.
  • Solid State Relay switching reliable operation.
  • Connection to injection machine ‘pump run’ signal to prevent overheating.
  • PID temperature control with over-temperature alarm, adjustable from ambient temperature to 60°C.
  • Dual display output showing actual and pre-set temperature.
  • Note: Machine is rated for maximum material temperature of 80°C
  • Catalyst Return Isolation
  • Actuated isolation valve provides additional security in the event of a mix-head valve failure and prevents catalyst bypass
  • High-Flow Head Option
  • Injection mix-head designed to optimise material flow
  • Robust actuated ball-valve recirculation valves
  • High-Flow Hose Option
  • For use to maximise machine output. Particularly useful when using higher viscosity resins.
  • Large bore resin inlet and feed hoses with suitable filter
  • Standard configuration for connection to IBC (other configurations available on request)
  • Fixed Catalyst Tank
  • Rigidly mounted 10 litre catalyst tank (positioned on rear of machine cabinet)
  • Includes replaceable in-line filter
  • Provides gravity feed to catalyst pump
  • Spares Kit
  • Spares Kit containing all necessary service replacement seals for pumps and injection head
  •  Automatic Injection Valve
  • Allows clean and efficient connection between the injection machine and the mould.
  • Can include all necessary hoses, control valve and quick-couple connections (see separate data sheet)
  • IBC Connection Kit
  • Parts kit to connect Ciject Injection machine to IBC resin container
  • Includes male/female Camlock connector, in-line Y filter and connections to fit standard 1” resin feed hose
  • IBC Heater
  • 240 volt flexible heated jacket with quick release buckles to heat 1000L Intermediate Bulk Container.
  • 1000mm x 4400mm (3900mm Heated Length)
  • Switchable upper and lower heat zones (1000 watt each zone)
  • Performance: Water temperature with insulation lid 15 - 80°C in 56 hours
  • Note: Machine is rated for maximum material temperature of 80°C
  • Barrel Heater
  • 240 volt flexible jacket to heat 200 litres barrel to a maximum of 80°C.
  • Silicone insulated heating element with PU covered Polyamide cover.
  • IP 40 Protection and 5 metre connection cable.
  • Note: Machine is rated for maximum material temperature of 80°C
  • Conversion Kits
  • To convert a machine originally configured for use with one resin system to work with another
  • All parts necessary to convert for use with an alternative resin system (available to convert to polyester, epoxy or phenolic)
  • Includes appropriate catalyst/hardener pump
  • Includes alternative resin pump if necessary
  • Includes all necessary instructions pipe-work and connectors
  • Material Holding and degassing tanks
    A range of material holding/ degassing tanks that can be used with Ciject injection equipment (See separate data sheet) The range includes:
  • Resin holding tanks
  • Hardener holding tanks
  • Optional vacuum rated degassing tanks
  • Heating options
  • Stirrer options
  • How to specify / order

    Machine Item/Option NotesPart/option Number
    Ciject One Injection Machine
    Polyester version 0.5% - 3.5% ratio rangeXE-1000-01
    Epoxy version 2:1 100:12.5 - 100:50 ratio range XE-1000-02
    Epoxy version 1:1100:25– 100:100 ratio rangeXE-1000-03
    Phenolic Version1% - 8% ratio range XE-1000-04
    OPTIONS
    Solvent Level Sensor 05
    Catalyst Monitor06
    Hardener Monitor
    07
    Pre-Injection Vacuum Test
    08
    Inline PID Resin Heater
    09
    Catalyst Return Isolation
    10
    High-flow Head option11
    High-flow Hose option IBC Type 12
    Fixed Catalyst Tank
    13
    Ciject One Spares KitsPolyester option 0.5% - 3.5% ratio range XE-1000-SK-01
    Epoxy option 100:12.5 - 100:50 ratio rangeXE-1000-SK-02
    Epoxy option 100:25– 100:100 ratio rangeXE-1000-SK-03
    Phenolic option 1%-8% ratio range XE-1000-SK-04
    OptionsHigh Flow Injection Head spares kit option06
    Automatic Injection Valve See Injection Valve data sheet for full list of configuration options and part numbers
    IBC Connection Kit Resin feed XA-1094
    IBC Connection KitEpoxy Hardener feedXA-1094-01
    IBC Heater OptionXA-1096
    Barrel HeaterXA-1097
    Conversion KitsKits available to convert machines to process alternative resin types–
    specification and prices on request.
    Options Conversion Kit—Polyester to Epoxy 100:50 XE-1000-CK-01
    Conversion Kit—Epoxy 100:50 to Polyester XE-1000-CK-02
    Conversion Kit—Polyester to Phenolic XE-1000-CK-03
    Conversion Kit– Phenolic to Polyester
    XE-1000-CK-04
    Conversion Kit– Epoxy 100:100 to Polyester
    XE-1000-CK-05
    Conversion Kit– Epoxy 100:50 to Epoxy 100:100
    XE-1000-CK-06
    Conversion Kit– Epoxy 100:100 to 100:50
    XE-1000-CK-07
    Material holding/degassing Tanks
    See Tank data sheet for full list of configuration options and part numbers

    To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen.

    e.g. XE-1000-01-06-08 specifies a Ciject One Polyester version with Catalyst Monitor option and pre-injection vacuum test option.