www.composite-integration.co.uk
info@composite-integration.co.uk
Tel +44 (0)1752 849998
Fax +44 (0)1752 846414
Composite Integration Ltd, Unit 1F, Long Acre, Saltash Parkway Industrial Estate, Saltash, Cornwall, PL12 6LZ

CIJECT™ One- RTM/VRTM Injection Machine
A sophisticated machine with programmable functions and an extensive level of control options.
The Ciject One features an unrivalled level of control with simplicity of operation.
Features include:
- Purpose designed resin and 316 Stainless Steel catalyst pumps for high reliability and simple maintenance
- Advanced seal technology prevents leaks without the need for lubrication
- Unique pivoted pump mounting- allows easy access to entire pump assembly for maintenance.
- Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems (see options list)
- Fully enclosed cabinet with full operator control
- 110-240V Industrial microelectronic PLC control with colour touch-screen operator display
- Accurate PID Electronic Pressure Control from -1 bar to 10 bar
- Programmable injection quantities and speeds
- 20 pre-settable programs
- Automatic mixing head mounted on adjustable boom
- Unique catalyst/hardener monitoring system
- Catalyst system includes return isolation valve to provide additional security
- Alarm monitored injection ‘Pause’ control– enables operator to safely stop/start during the injection process
- Alarm monitored ‘Gel Timer’– indicates when flushing is required
- Low volume non pressurised mixing head flush system to ensure simple and quick cleaning
- Storage area for hardener and solvent
- Stainless steel resin drum platform optimised for easy loading of standard resin barrels
- In-line resin and catalyst filters to allow cleaning without removing loading hose from material
- Training and technical assistance available on request
CIJECT™ One Machine Options
Solvent Level Sensor
Pre-Injection Vacuum level test facility
In-line Resin Heater
High-Flow Head Option
High-Flow Hose Option
Fixed Catalyst Tank
Spares Kit
Automatic Injection Valve
IBC Connection Kit
IBC Heater
Barrel Heater
Conversion Kits
Material Holding and degassing tanks
A range of material holding/ degassing tanks that can be used with Ciject injection equipment
(See separate data sheet)
The range includes:
How to specify / order
Machine Item/Option | Notes | Part/option Number |
---|---|---|
Ciject One Injection Machine | ||
Polyester version | 0.5% - 3.5% ratio range | XE-1000-01 |
Epoxy version 2:1 | 100:12.5 - 100:50 ratio range | XE-1000-02 |
Epoxy version 1:1 | 100:25– 100:100 ratio range | XE-1000-03 |
Phenolic Version | 1% - 8% ratio range | XE-1000-04 |
OPTIONS | ||
Solvent Level Sensor | 05 | |
Pre-Injection Vacuum Test | 08 |
|
Inline PID Resin Heater | 09 | |
High-flow Head option | 11 | |
High-flow Hose option | IBC Type | 12 |
Fixed Catalyst Tank | 13 | |
Ciject One Spares Kits | Polyester option 0.5% - 3.5% ratio range | XE-1000-SK-01 |
Epoxy option 100:12.5 - 100:50 ratio range | XE-1000-SK-02 | |
Epoxy option 100:25– 100:100 ratio range | XE-1000-SK-03 | |
Phenolic option 1%-8% ratio range | XE-1000-SK-04 | |
Options | High Flow Injection Head spares kit option | 06 |
Automatic Injection Valve | See Injection Valve data sheet for full list of configuration options and part numbers | |
IBC Connection Kit | Resin feed | XA-1094 |
IBC Connection Kit | Epoxy Hardener feed | XA-1094-01 |
IBC Heater Option | XA-1096 | |
Barrel Heater | XA-1097 | |
Conversion Kits | Kits available to convert machines to process alternative resin types– specification and prices on request. | |
Options | Conversion Kit—Polyester to Epoxy 100:50 | XE-1000-CK-01 |
Conversion Kit—Epoxy 100:50 to Polyester | XE-1000-CK-02 | |
Conversion Kit—Polyester to Phenolic | XE-1000-CK-03 | |
Conversion Kit– Phenolic to Polyester | XE-1000-CK-04 |
|
Conversion Kit– Epoxy 100:100 to Polyester | XE-1000-CK-05 |
|
Conversion Kit– Epoxy 100:50 to Epoxy 100:100 | XE-1000-CK-06 |
|
Conversion Kit– Epoxy 100:100 to 100:50 | XE-1000-CK-07 |
|
Material holding/degassing Tanks | See Tank data sheet for full list of configuration options and part numbers |
To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen.
e.g. XE-1000-01-08-13 specifies a Ciject One Polyester version with pre-injection vacuum test option and fixed catalyst tank